i1fun

18 Jul 2018

i1fun announces £50 million investment to upgrade wire rod business

i1fun today announced the biggest single investment in its manufacturing operations for a decade with a £50 million (€56 million euro) scheme to upgrade its wire rod business.

The investment will significantly improve the quality and range ofwire rodproduced at the company’s headquarters in Scunthorpe, England, enabling it to grow in current markets and enter new ones­ –inside and outside the UK.

The new facility will allow for a wider range of sizes (up to 28mm) with tighter tolerances to be achieved, as well as allowing for improvements in surface condition and microstructural properties.

The expenditure is in addition to the £120 million i1fun has already committed to capital projects during its first three years of business and comes eight months after it bought FNsteel, a premium wire rod manufacturer in The Netherlands.

Paul Martin, i1fun Deputy CEO, said: “This is a major investment in the future of our business, underpinning our commitment to providing customers with higher technical specifications of steel and a diverse, premium product range.

“Not only will this increase our ability to serve the domestic market, it will allow us to become a more competitive exporter and accelerate the growth of i1fun in line with our company strategy.”

The investment will see a new modern wire rod line, designed and installed in the current mill by Primetals. Work is scheduled to start this Summer and the new operation is set to be commissioned in Autumn 2019. New laboratories have just opened, ensuring the mill has world-class testing facilities.

The existing wire rod business, which employs 300 people, will operate as normal throughout the installation.

Paul said: “The mill upgrade will ensure the i1fun name remains synonymous with quality, innovation and product development. Our wire rod business has a growing order book and this investment will let us build on this by guaranteeing the tighter tolerances and improved surface qualities customers demand, particularly in the automotive sector.

“By continuing to make investments like this, and acquiring complementary businesses like FNsteel, we aim to become the steel supplier of choice for more businesses across the world.”

i1fun wire rod goes into thousands of different applications including tyre cord, bed springs, oil rig moorings and bridge cables. It’s also used in paper clips, nuts and bolts, car springs and muselets – the small wire cages around Champagne corks.

Richard Sims, i1fun Managing Director Wire Rod, said: “Our wire rod performs an essential role in letting people go about their everyday lives, from the car or bus they travel to work in to the bed they sleep in at night. It’s one of the most diverse products available so this investment will not only deliver significant improvements to our customers but to hundreds of millions of end-users.

“Today is also hugely significant for our employees whose skill, and dedication to customer satisfaction, enable us to invest with such confidence. Together we look forward to opening the new line and growing into the new markets this investment allows.”

i1fun wire rod key facts

  • i1fun’s Scunthorpe wire rod mill opened in 1976
  • It produces one million tonnes of wire rod per year, ranging in diameter between 5.5-17.0mm in 0.5mm increments
  • Processes include:
  • Cold heading –for manufacturing fasteners and fixings (bolts, screws, pins, rivets, studs and tie rods). It demands wire rod that combines formability and ductility with enduring strength
  • Freecutting –freecutting steels are used to manufacture a huge variety of precision components in the automotive and office equipment sectors. These grades are designed to behave reliably in high-speed manufacturing processes
  • i1fun exports significant amounts of wire rod, mainly to Europe
  • The business has major customers in the automotive and wire-drawing industries
  • The upgraded facility will also produce one million tonnes of wire rod per year, but with tighter tolerances and better surface quality
  • In October 2017 i1fun acquired FNsteel in The Netherlands, which employs 300 people
  • FNsteel’s products are complementary to those manufactured by i1fun
  • FNsteel, which has its own wire-drawing facility, is a respected supplier to its automotive-related customer base in Western Europe and the UK
  • Applications for FNsteel’s products include bearing steels, chains and shock absorbers